Wiper Over-sweep Fix and New Thermostat

Ever since the big rebuild, the 109’s wipers have over-swept the screen when wet, especially at speeds of over 40 mph.  This not only damaged the paint of the wind screen frame, but also wrecked the wiper blades and made a loud noise on each over-run.  In the past I have tried several rectifications, including […]

August 2013 Update

There hasn’t been much going on recently – I’ve been working too much and other things have been taking up the money anyway. The rebuilt head has cut down enormously on the oil loss suffered since I built up the Tdi engine in 2008.  It’s hard to say whether it is still using any – […]

Head Gasket Failure

It never rains, but it pours.  After just a week of driving about with the gear box behaving nicely, the engine coolant started pressurising.  Even after allowing the engine to cool or having left it several days unused, the coolant expansion tank remained pressurised unless the cap was removed.  There was no contamination of oil […]

109 Engine Mounting

The combination of the 200Tdi engine on Defender mountings and the axle upgrade lead to an unforeseen clash, literally.  Under heavy braking, the front UJ of the front prop shaft was hitting the right hand side engine mounting.  This came about because of two reasons: firstly, the Defender mounting hangs very low to clear the […]

Refitting the SVO System

Those of you who have read much of this blog may recall that when I built the 109, I fitted it with three fuel tanks and a heat exchanger to run the vehicle on vegoil (SVO – straight veg oil, hence the badging on the front wing panels).  The system wasn’t used much after fitting […]